Industrial Finance Manufacturers Germany

Glass /High-Temperature Furnaces

The high-temperature furnaces HT 04/16 - HT 450/18 have proven reliability over many years in laboratory and production. Whether for quartz glass or glass ceramics, for sintering CIM components or for other processes up to a maximum temperature of 1800 °C, these furnaces afford the optimal solution for the sintering process.

High-temperature furnaces can either be insulated with fiber material or lightweight refractory bricks. Furnaces with fiber insulation achieve significantly shorter heating up times because of the low thermal mass. An insulation made of lightweight refractory bricks (see HFL models on page 32), on the other hand, has the advantage of better chemical stability.

These furnaces can also be tailored to specific processes by means of a wide range of additional equipment. The addition of a debinding package, for example, allows the use of these models as combi furnace for debinding and sintering in one process. Thermal or catalytic exhaust cleaning equipment rounds-off the system.

• Tmax 1600  °C, 1750  °C or 1800  °C
• Recommended working temperature 1750 °C (for models HT ../18), increased wear and tear must be expected in case of working at higher temperatures
• Dual shell housing with fan cooling for low shell temperatures
• Heating from both sides via molybdenum disilicide heating elements
• High-quality fiber insulation backed by special insulation
• Side insulation constructed with tongue and groove blocks provides for low heat loss to the outside
• Long-life roof insulation with special suspension
• Chain-guided parallel swivel door for defined opening and closing of the door
• Two-door design (front/back) for high-temperature furnaces > HT 276/..
• Labyrinth sealing ensures the least possible temperature loss in the door area
• Reinforced floor as protection for fiber insulation as standard from models HT 16/16 upwards
• Exhaust air opening in the furnace roof
• Heating elements switched via thyristors
• Over-temperature limiter with adjustable cutout temperature for thermal protection class 2 in accordance with EN 60519-2 as temperature limiter to protect the furnace and load
• Defined application within the constraints of the operating instructions
• NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive

Additional equipment

• Uncontrolled or controlled cooling system with frequency-controlled cooling fan and motor-driven exhaust air flap
• Furnace in DB design featuring fresh air preheating, exhaust gas ventilation and an extensive safety package for debinding and sintering in one process, i. e. without transferring the material from the debinding furnace to the sintering furnace
• Stainless steel exhaust gas hoods
• Commissioning of the furnace with test firing and temperature uniformity measurement (also with load) for the purpose of process optimization
• Temperature measurement with thermocouples, types B and type S with automatic pull-out device for precise control results in the low-temperature range
• Protection grid in front of the heating elements to prevent mechanical damages
• Special heating elements for zirconia sintering provide for longer service life with respect to chemical interaction between charge and heating elements
• Protective gas connection for purging the furnace with non-flammable protective or reaction gases
• The manual or automatic gas supply system
• Inner process box to improve the gas tightness and to protect the furnace chamber against contamination
• Lift door
• Bottom insulation made of durable lightweight refractory bricks for heavy charge weights
• Motorized exhaust air flap, switchable via the program
• Exhaust air and exhaust gas piping
• Thermal or catalytic exhaust cleaning systems
• FID measurement for process optimization
• Process control and documentation via VCD software package or Nabertherm Control Center (NCC) for monitoring, documentation, and control

Heat Treatment Services

Heat Treatment Services is a business unit of ALD Vacuum Technologies GmbH – a global leader in manufacturing furnaces for vacuum metallurgy and vacuum heat treatment. At HTS, we deliver the most advanced technology of heat treatment to customers who wish to benefit from the advantages of ALD technologies without investing own facilities or operating the whole technology. Our services are available at three global centers in Germany, the USA, and Mexico.

We utilize State-of-the-Art heat treating technologies available from ALD. Our well-known equipment such as ModulTherm® and DualTherm® accommodate the demand for outsourcing in the wide field of hardening and heat treating. HTS provides the services on a contractual basis with industrial scale in a timely manner. The highest quality standards are implemented in line with ALD’s philosophy.  We are your heat treatment services expert for a broad section of markets such as Automotive and mechanical engineering.

In addition, our facilities are designed for recurring production processes, the HTS plants have all the essential additional equipment and certified internal processes that the customers rightly expect from a premium supplier.

Heat Treatment Furnace Manufacturer Germany

Delta Furnaces, established in the year 1996 moving on the path of success of our Parent Company established in the year 1965, is known to be amongst the leading manufacturers, exporters and suppliers of this highly commendable range of Heat Treatment Furnaces, Industrial Ovens, Testing Ovens, Furnaces, Muffle Furnaces, Hi-Temperature Furnaces, & Metallurgical Lab Testing Equipment. The offered range’s making is done as per the set industry norms and guidelines, utilizing the finest raw materials and modern machines. This ensures the product’s performance and longer service life. Further, the offered range, comprising the finest Heat Treatment Industrial Furnaces, Industrial Ovens, testing furnaces, Jewellery Production Furnaces, metallurgical lab testing equipment is known to be marked at the most reasonable rate possible.

WE ARE IN THE FIELD OF HEAT TREATMENT FURNACES FOR THE LAST THREE DECADES. WE SPECIALIZE IN MANUFACTURING ALL TYPES OF INDUSTRIAL FURNACES, HEAT TREATMENT FURNACES, MUFFLE FURNACES, ANNEALING FURNACES, CONTINUOUS FURNACES, GAS CARBURIZING FURNACES, ANNEALING FURNACES, TEMPERING FURNACES, HARDENING FURNACES, NORMALIZING FURNACES, BELL TYPE STRESS RELIEVING FURNACES, INDUSTRIAL OVENS, METALLURGICAL TESTING EQUIPMENT AND ALLIED EQUIPMENT.

We are serving  for the last 51 years with our high quality electrical operated industrial heat treatment furnaces, bell type or box type normalizing furnaces, tempering furnaces, annealing furnaces, shaker hearth furnaces, continuous heat treatment furnaces, rotary furnaces, gas carburizing furnaces, hardening furnace, industrial ovens, melting furnaces, burn out casting furnaces, ammonia cracker furnaces, heating furnaces, baking ovens, controlled atmosphere furnaces, nitriding furnaces, bright annealing furnaces, lab furnaces, high-temperature furnaces, muffle furnaces with thyristor SCR panel , automatic ramp and soak feature and maintaining heating rate cycle, programmer p.i.d controller muffle furnace, hot tensile testing furnace with double zone independent control, spectro sample polishing  machine, argon purifier furnaces, heating elements, thermocouples, carbon sulfur apparatus and quality lab metallurgical testing equipment, lab ovens, air circulation ovens and lab testing equipment etc

The highly advanced state-of-the-art infrastructural facility at Delta Furnaces has been parted into a number of highly operational units, facilitates the management of the firm’s operations. The facility laced with all the necessary machinery and equipment helps us in the attainment of a number of the firm’s predefined goals and targets. The facility regularly upgraded, helps us in extending our reach in the market and in maximizing our productivity. Further, our ethical working habits have helped us in generating a huge client base across the globe.

Delta Furnaces was formed to satisfy customer requirements for Heat Treatment Process Equipment. This business has developed well and is expanding successfully. Additional capabilities have been added to the organization to include technical assistance and support, installation, maintenance of products and systems, and design of systems.

The company is now engaged in including design, engineering, stocking and distribution, installation, commissioning and maintenance of equipment and systems. This Quality System relates to the full range of company activities.

The Company offers both standard products, custom built equipment and specialist services to meet each customer's needs. Standard products are displayed in a catalog for customer selection. Custom built equipment and Specialist service requirements differ from one customer to another (and from one contract to another), therefore each tends to be quoted for the specific equipment.

Silcarb Pro

USEFUL INFORMATION

Industrial Ovens, Furnaces, and Dryers

Industrial Furnace Manufacturer

Caltherm have many years of experience of designing and building industrial furnaces, from simple front-loading furnaces to automated furnaces operating at 1300OC.

All Caltherm's furnaces are designed and built to suit.  If you have a straightforward batch requirement or a challenging heat-treatment process that also needs material handling, talk to us - we are here to listen.

We will come up with ideas and listen to yours.

 Titanium Heat Treatment Furnace Titanium Heat Treatment Furnace

Small Batch Furnaces

Caltherm's small batch furnaces are designed for rugged industrial environments, with vertical doors, they can be safely opened at their maximum temperatures.

Typical options:

Controlled cooling

Programmable time temperature control

Guides for fork trucks

9-point temperature survey with calibrated instrumentation (Nadcap TUS)

Paperless chart recorders

 Forging Preheat Furnace Gas Fired Furnace

Gas-Fired Furnaces

Caltherm's gas-fired furnaces are designed for rugged industrial environments, with vertical doors, they can be safely opened at their maximum temperatures.

Typical options:

Controlled cooling

Programmable time temperature control

Guides for fork trucks

9-point temperature survey with calibrated instrumentation (Nadcap TUS)

Paperless chart recorders

 Conveyor Furnace and Water-Spray Quench for Heat Treatment of Stainless Steel Conveyor Furnace and Water-Spray Quench for Heat Treatment of Stainless Steel

Conveyor Furnaces

  

Using nickel-alloy belts, conveyor furnaces are ideal for high-volume heat treatment, giving repeatability through consistent times and temperatures.

Example features:

Air quench

Water quench

Polymer quench

Controlled cooling

Return conveyors

 Combined Mould Preheat and Controlled Cooling A furnace with Bogie Hearth Combined Mould Preheat and Controlled Cooling Furnace with Bogie Hearth

Roller or Bogie Hearth Furnaces

Roller or bogie hearth furnaces allow for overhead handling of heavier loads, using brick hearts to carry the weight. Heating uniformity is achieved through the zone control of the heating elements, with heating elements in the hearth to improve heat transfer efficiency.

 Semi-automatic Loaded and Unloaded Drying Oven and Firing Furnace Semi-automatic Loaded and Unloaded Drying Oven and Firing Furnace

Product Handling

Caltherm design and build product handling to suit production volumes and techniques. We can combine ovens and furnaces into a complete production system, typically offering:

Tray handling vis push-pull

Basket lifting and shuttling

Accurate positioning for robotic handling

High-speed transfer to quench

Pusher Kiln, with a hydraulic press, for processing spark plugs.

Completely designed and built by Caltherm, the push mechanism, door gear, and product press are operated by hydraulics. The whole system was built in our works and product was produced, witnessed by the customer, to minimize installation time on site. It includes:

Allen Bradley PLC control with HMI

Solid-state switching of the heating elements

Rapid cooling at the press, via a high-pressure blower

Accurate positioning for robotic load and unload of components

Kiln temperature uniformity of +/-5OC of set-point

 3D Model of Small Batch Brazing Furnace Small Batch Brazing Furnace

Calthermdesign and manufacture small batch brazing furnaces, using a retort mounted inside a circulating air oven that rises off a heated hearth.  The automatic raise and lower mechanism allows easy loading access and an all-around seal when the furnace and retort are lowered onto the hearth.  A sophisticated control system gives fully automatic operation from closing the safety gate to opening it to unload. With oxygen instrumentation, heating and cooling are optimized to minimize nitrogen consumption.

 Caltherm's Logo Engineers designing and building industrial ovens, furnaces, and dryers

Industrial Ovens:

50ºC to 650ºC

Industrial Furnaces:

650ºC to 1300ºC

 Administrative Office :

Silcarb Recrystallized Private Limited

No-38, 17th Cross, Malleswaram,

Bangalore-560 055, India.

Tel : +91-80-23347004 / 23462904.

Fax : +91-80-23341563 / 23312458.

http://www.silcarb.com/muffle-furnaces.php

Industrial Furnaces

CUSTOM INDUSTRIAL OVENS AND FURNACES

Nothing is too complex, and no size is too big for us. We have designed Batch and Automated Conveyorized Ovens and Furnaces for many industries. Simply give Epcon the concept and let our engineering and design team take it from there…

We are a Texas-based corporation with the full capability of custom engineering, designing, manufacturing, and installing total air pollution control systems, liquid waste oxidizers, industrial ovens and furnaces, dryers, heat treat furnaces, washers, specialty paint spray booths, heat recovery units, and conveyors.

Epcon has designed and built nearly 4,000 systems for large and small companies in the United States and abroad. We have provided Ovens and Furnace Solutions around the globe including; The People’s Republic of China, Singapore, England, Germany, France, Saudi Arabia, several countries in South America, Mexico, Scotland, Italy, and Canada.

Epcon combines its deep technical competence with its “complete” manufacturing facility resources together with our customer’s goals to ensure they achieve their performance and profitability objectives.

We can work with your engineering team to provide the most capable system available. Many of our Industrial Oven and Furnace systems for sale have been designed to meet the most unique and stringent requirements, as we can accommodate both large and small requests.

No project is too big or small, too simple or complex for our engineering and design service team. Epcon knows how to meet the needs of your industrial processes with optimized heat treatment equipment.

We provide custom industrial furnaces, designed and built in accordance with your project specifications. Offering batch, conveyorized and automated systems, we can make your ideas a reality!

As one of the leading industrial furnace manufacturers, we provide customized equipment around the globe. Contact us now to receive a quote.

Technotherma

About Us

Technotherma (India) Pvt. Ltd. was established in 1988 and has since carried out designing, manufacturing & supply of a variety of furnaces  to a variety of clientele-both in India & abroad in the most  efficient & transparent manner. Having gained experience in this field for over 3 decades now, we are able to stand ahead of our counterparts in providing an extended range of Bell Type Annealing Furnace, Bogie Heath Furnace, Continuous Hardening and Tempering Furnace, Roller Hearth Furnace, Colour Coating Oven Rotary Retort Furnace, Melting Cum Holding Furnace, Industrial Washing Machine, Hearth Furnaces, Pre Heating Furnace, Electrical Conveyorized Furnace, Sintering Furnace, Heat Treatment Furnaces,  Tube drying oven, etc. These are available in customized range as per the requirement of our clients.

Prioritizing quality as a major input of production, we ensure dependability, acceptance, and versatility in all sectors of modern heat treatment technology with our spectrum of high-grade products. Further, we follow timeliness, flexibility and total quality management approach to maximize the satisfaction levels for our clients'. We majorly focus to offer our clients a competitive advantage that creates value for their investments and businesses. Our years of experience has provided a progressive and dynamic attitude which is reflected in our professional behavior and sales.

Depending on our streamlined processes, the furnaces offered by us are suitable for HNX gas based on PSA generation, Ammonia, 100% Hydrogen, Endothermic and Exothermic gases, Cracked Ammonia as well as a vacuum for processes such as annealing of stainless steel strips and tubes, ferrous and non-ferrous strips and tubes, nitriding, carburizing, etc. Automation and Instrumentation Keeping with international trend, We stress on better instrumentation and high automation level to achieve process parameters control and their close monitoring. Our team of expert automation engineers, technocrats and other officials ensure successfully implementation in a cost-effective manner.

Markets We Cater To

Serving a widespread global the clientele has been possible because of our zeal to reach anywhere across the world to satisfy our esteemed patrons. Apart from holding a stronghold across India, we have also marked a renowned position in foreign countries. Our endless efforts have earned us a trustworthy client base spread across countries like:

Germany,France,Ukraine,USA,Arabia,Russia,Japan,Kenya,Nepal,Tanzania,Senegal, Vietnam and other developing countries