Silcarb Pro

USEFUL INFORMATION

Industrial Ovens, Furnaces, and Dryers

Industrial Furnace Manufacturer

Caltherm have many years of experience of designing and building industrial furnaces, from simple front-loading furnaces to automated furnaces operating at 1300OC.

All Caltherm's furnaces are designed and built to suit.  If you have a straightforward batch requirement or a challenging heat-treatment process that also needs material handling, talk to us - we are here to listen.

We will come up with ideas and listen to yours.

 Titanium Heat Treatment Furnace Titanium Heat Treatment Furnace

Small Batch Furnaces

Caltherm's small batch furnaces are designed for rugged industrial environments, with vertical doors, they can be safely opened at their maximum temperatures.

Typical options:

Controlled cooling

Programmable time temperature control

Guides for fork trucks

9-point temperature survey with calibrated instrumentation (Nadcap TUS)

Paperless chart recorders

 Forging Preheat Furnace Gas Fired Furnace

Gas-Fired Furnaces

Caltherm's gas-fired furnaces are designed for rugged industrial environments, with vertical doors, they can be safely opened at their maximum temperatures.

Typical options:

Controlled cooling

Programmable time temperature control

Guides for fork trucks

9-point temperature survey with calibrated instrumentation (Nadcap TUS)

Paperless chart recorders

 Conveyor Furnace and Water-Spray Quench for Heat Treatment of Stainless Steel Conveyor Furnace and Water-Spray Quench for Heat Treatment of Stainless Steel

Conveyor Furnaces

  

Using nickel-alloy belts, conveyor furnaces are ideal for high-volume heat treatment, giving repeatability through consistent times and temperatures.

Example features:

Air quench

Water quench

Polymer quench

Controlled cooling

Return conveyors

 Combined Mould Preheat and Controlled Cooling A furnace with Bogie Hearth Combined Mould Preheat and Controlled Cooling Furnace with Bogie Hearth

Roller or Bogie Hearth Furnaces

Roller or bogie hearth furnaces allow for overhead handling of heavier loads, using brick hearts to carry the weight. Heating uniformity is achieved through the zone control of the heating elements, with heating elements in the hearth to improve heat transfer efficiency.

 Semi-automatic Loaded and Unloaded Drying Oven and Firing Furnace Semi-automatic Loaded and Unloaded Drying Oven and Firing Furnace

Product Handling

Caltherm design and build product handling to suit production volumes and techniques. We can combine ovens and furnaces into a complete production system, typically offering:

Tray handling vis push-pull

Basket lifting and shuttling

Accurate positioning for robotic handling

High-speed transfer to quench

Pusher Kiln, with a hydraulic press, for processing spark plugs.

Completely designed and built by Caltherm, the push mechanism, door gear, and product press are operated by hydraulics. The whole system was built in our works and product was produced, witnessed by the customer, to minimize installation time on site. It includes:

Allen Bradley PLC control with HMI

Solid-state switching of the heating elements

Rapid cooling at the press, via a high-pressure blower

Accurate positioning for robotic load and unload of components

Kiln temperature uniformity of +/-5OC of set-point

 3D Model of Small Batch Brazing Furnace Small Batch Brazing Furnace

Calthermdesign and manufacture small batch brazing furnaces, using a retort mounted inside a circulating air oven that rises off a heated hearth.  The automatic raise and lower mechanism allows easy loading access and an all-around seal when the furnace and retort are lowered onto the hearth.  A sophisticated control system gives fully automatic operation from closing the safety gate to opening it to unload. With oxygen instrumentation, heating and cooling are optimized to minimize nitrogen consumption.

 Caltherm's Logo Engineers designing and building industrial ovens, furnaces, and dryers

Industrial Ovens:

50ºC to 650ºC

Industrial Furnaces:

650ºC to 1300ºC

 Administrative Office :

Silcarb Recrystallized Private Limited

No-38, 17th Cross, Malleswaram,

Bangalore-560 055, India.

Tel : +91-80-23347004 / 23462904.

Fax : +91-80-23341563 / 23312458.

http://www.silcarb.com/muffle-furnaces.php