Silcarb Pro

USEFUL INFORMATION

Industrial Ovens, Furnaces, and Dryers

Industrial Furnace Manufacturer

Caltherm have many years of experience of designing and building industrial furnaces, from simple front-loading furnaces to automated furnaces operating at 1300OC.

All Caltherm's furnaces are designed and built to suit.  If you have a straightforward batch requirement or a challenging heat-treatment process that also needs material handling, talk to us - we are here to listen.

We will come up with ideas and listen to yours.

 Titanium Heat Treatment Furnace Titanium Heat Treatment Furnace

Small Batch Furnaces

Caltherm's small batch furnaces are designed for rugged industrial environments, with vertical doors, they can be safely opened at their maximum temperatures.

Typical options:

Controlled cooling

Programmable time temperature control

Guides for fork trucks

9-point temperature survey with calibrated instrumentation (Nadcap TUS)

Paperless chart recorders

 Forging Preheat Furnace Gas Fired Furnace

Gas-Fired Furnaces

Caltherm's gas-fired furnaces are designed for rugged industrial environments, with vertical doors, they can be safely opened at their maximum temperatures.

Typical options:

Controlled cooling

Programmable time temperature control

Guides for fork trucks

9-point temperature survey with calibrated instrumentation (Nadcap TUS)

Paperless chart recorders

 Conveyor Furnace and Water-Spray Quench for Heat Treatment of Stainless Steel Conveyor Furnace and Water-Spray Quench for Heat Treatment of Stainless Steel

Conveyor Furnaces

  

Using nickel-alloy belts, conveyor furnaces are ideal for high-volume heat treatment, giving repeatability through consistent times and temperatures.

Example features:

Air quench

Water quench

Polymer quench

Controlled cooling

Return conveyors

 Combined Mould Preheat and Controlled Cooling A furnace with Bogie Hearth Combined Mould Preheat and Controlled Cooling Furnace with Bogie Hearth

Roller or Bogie Hearth Furnaces

Roller or bogie hearth furnaces allow for overhead handling of heavier loads, using brick hearts to carry the weight. Heating uniformity is achieved through the zone control of the heating elements, with heating elements in the hearth to improve heat transfer efficiency.

 Semi-automatic Loaded and Unloaded Drying Oven and Firing Furnace Semi-automatic Loaded and Unloaded Drying Oven and Firing Furnace

Product Handling

Caltherm design and build product handling to suit production volumes and techniques. We can combine ovens and furnaces into a complete production system, typically offering:

Tray handling vis push-pull

Basket lifting and shuttling

Accurate positioning for robotic handling

High-speed transfer to quench

Pusher Kiln, with a hydraulic press, for processing spark plugs.

Completely designed and built by Caltherm, the push mechanism, door gear, and product press are operated by hydraulics. The whole system was built in our works and product was produced, witnessed by the customer, to minimize installation time on site. It includes:

Allen Bradley PLC control with HMI

Solid-state switching of the heating elements

Rapid cooling at the press, via a high-pressure blower

Accurate positioning for robotic load and unload of components

Kiln temperature uniformity of +/-5OC of set-point

 3D Model of Small Batch Brazing Furnace Small Batch Brazing Furnace

Calthermdesign and manufacture small batch brazing furnaces, using a retort mounted inside a circulating air oven that rises off a heated hearth.  The automatic raise and lower mechanism allows easy loading access and an all-around seal when the furnace and retort are lowered onto the hearth.  A sophisticated control system gives fully automatic operation from closing the safety gate to opening it to unload. With oxygen instrumentation, heating and cooling are optimized to minimize nitrogen consumption.

 Caltherm's Logo Engineers designing and building industrial ovens, furnaces, and dryers

Industrial Ovens:

50ºC to 650ºC

Industrial Furnaces:

650ºC to 1300ºC

 Administrative Office :

Silcarb Recrystallized Private Limited

No-38, 17th Cross, Malleswaram,

Bangalore-560 055, India.

Tel : +91-80-23347004 / 23462904.

Fax : +91-80-23341563 / 23312458.

http://www.silcarb.com/muffle-furnaces.php

Industrial Furnaces

CUSTOM INDUSTRIAL OVENS AND FURNACES

Nothing is too complex, and no size is too big for us. We have designed Batch and Automated Conveyorized Ovens and Furnaces for many industries. Simply give Epcon the concept and let our engineering and design team take it from there…

We are a Texas-based corporation with the full capability of custom engineering, designing, manufacturing, and installing total air pollution control systems, liquid waste oxidizers, industrial ovens and furnaces, dryers, heat treat furnaces, washers, specialty paint spray booths, heat recovery units, and conveyors.

Epcon has designed and built nearly 4,000 systems for large and small companies in the United States and abroad. We have provided Ovens and Furnace Solutions around the globe including; The People’s Republic of China, Singapore, England, Germany, France, Saudi Arabia, several countries in South America, Mexico, Scotland, Italy, and Canada.

Epcon combines its deep technical competence with its “complete” manufacturing facility resources together with our customer’s goals to ensure they achieve their performance and profitability objectives.

We can work with your engineering team to provide the most capable system available. Many of our Industrial Oven and Furnace systems for sale have been designed to meet the most unique and stringent requirements, as we can accommodate both large and small requests.

No project is too big or small, too simple or complex for our engineering and design service team. Epcon knows how to meet the needs of your industrial processes with optimized heat treatment equipment.

We provide custom industrial furnaces, designed and built in accordance with your project specifications. Offering batch, conveyorized and automated systems, we can make your ideas a reality!

As one of the leading industrial furnace manufacturers, we provide customized equipment around the globe. Contact us now to receive a quote.

Technotherma

About Us

Technotherma (India) Pvt. Ltd. was established in 1988 and has since carried out designing, manufacturing & supply of a variety of furnaces  to a variety of clientele-both in India & abroad in the most  efficient & transparent manner. Having gained experience in this field for over 3 decades now, we are able to stand ahead of our counterparts in providing an extended range of Bell Type Annealing Furnace, Bogie Heath Furnace, Continuous Hardening and Tempering Furnace, Roller Hearth Furnace, Colour Coating Oven Rotary Retort Furnace, Melting Cum Holding Furnace, Industrial Washing Machine, Hearth Furnaces, Pre Heating Furnace, Electrical Conveyorized Furnace, Sintering Furnace, Heat Treatment Furnaces,  Tube drying oven, etc. These are available in customized range as per the requirement of our clients.

Prioritizing quality as a major input of production, we ensure dependability, acceptance, and versatility in all sectors of modern heat treatment technology with our spectrum of high-grade products. Further, we follow timeliness, flexibility and total quality management approach to maximize the satisfaction levels for our clients'. We majorly focus to offer our clients a competitive advantage that creates value for their investments and businesses. Our years of experience has provided a progressive and dynamic attitude which is reflected in our professional behavior and sales.

Depending on our streamlined processes, the furnaces offered by us are suitable for HNX gas based on PSA generation, Ammonia, 100% Hydrogen, Endothermic and Exothermic gases, Cracked Ammonia as well as a vacuum for processes such as annealing of stainless steel strips and tubes, ferrous and non-ferrous strips and tubes, nitriding, carburizing, etc. Automation and Instrumentation Keeping with international trend, We stress on better instrumentation and high automation level to achieve process parameters control and their close monitoring. Our team of expert automation engineers, technocrats and other officials ensure successfully implementation in a cost-effective manner.

Markets We Cater To

Serving a widespread global the clientele has been possible because of our zeal to reach anywhere across the world to satisfy our esteemed patrons. Apart from holding a stronghold across India, we have also marked a renowned position in foreign countries. Our endless efforts have earned us a trustworthy client base spread across countries like:

Germany,France,Ukraine,USA,Arabia,Russia,Japan,Kenya,Nepal,Tanzania,Senegal, Vietnam and other developing countries